1st Edition

Friction Stir Spot Welding Metallurgical, Mechanical and Tribological Properties

Edited By Jeyaprakash Natarajan, K. Anton Savio Lewise Copyright 2025
    346 Pages 148 B/W Illustrations
    by CRC Press

    Friction Stir Spot Welding offers an introduction to friction stir spot welding (FSSW) between both similar and dissimilar metals and materials. It explains the impact of the interlayer in FSSW of different metals with regard to mechanical, metallurgical, wear, thermo-mechanical, and chemical characteristics.

    Emphasizing the impact of interlayer on FSSW of different metals, this book discusses the influence of the interlayer in the process as a new technique. Using aerospace and automotive structures as examples, the book explains how their components successfully employ materials like dissimilar aluminium alloys, yielding increased electrical, thermal, and mechanical characteristics. It also considers the reinforcement, effect of tool geometry, wettability, and corrosion behavior of joints.

    This book is intended for mechanical, materials, and manufacturing professionals, researchers, and engineers working in the field of FSSW.

    1. Introduction 

    N. Jeyaprakash, Sundara Subramanian Karuppasamy, and Che-Hua Yang

    2. Interlayers in FSSW Process: An Overview

    N. Jeyaprakash, Sundara Subramanian Karuppasamy, and Che-Hua Yang

    3. Process Parameter Optimization during the Friction Stir Spot Welding Process

    R. Pandiyarajan, S. Sabarish, and S. Ponsuriyaprakash

    4. Types of Tool Geometry

    Milon D. Selvam, S. Kirubanidhi Jebabalan. and M. Neelavannan

    5. Interlayer Morphology of Friction Stir Spot Welding

    V. Lakshmanan., P. Srinivasan, M. Sanjay, and S. HariPrasadh

    6. Mechanical Properties Evolution in FSSW

    V. Lakshmanan, T. Arunnellaiappan, and G. PaulRaj

    7. Metallurgical Transition

    S. Sathish, V. Anandakrishnan, M. Baskaran, M. Prabu, and S. Senthilraja

    8. Thermo-mechanical Analysis

    K. Ananthakumar, S. Sathish, P. Parthiban, N. Tiruvenkadam, and M. Baskaran

    9. Wear Characterization of Friction Stir Spot Welded Joint Material

    G. Prabu, N. Jeyaprakash, and Che-Hua Yang

    10. Mechanical Properties and Temperature Distribution of Friction Stir Spot Welding Process

    Sampath Boopathi, K. Anton Savio Lewise, J. Edwin Raja Dhas, and M. Satheesh

    11. Residual Stress in FSSW Process

    Durairaj Raj Kumar, Karuppiah Madhan Muthu Ganesh, Kannaian Vijayan, and Paramasivam Thamizhvalavan

    12. Corrosion in Friction Stir-Welded Joints

    Ishita Koley, Arindam Dhar, and Avinash Kumar

    13. Nanoparticle Reinforcements in Friction Stir Spot Welding (n-FSSW)

    M.S. Senthil Saravanan, J.Yoganandh, Trijo Tharayil, J.B. Sajin, and Sajivarghese

    14. Challenges and Application of Friction Stir Spot Welding of Dissimilar Al Joints

    K. Anton Savio Lewise, J. Edwin Raja Dhas, and M. Satheesh

    15. Advances in Friction Stir Spot Welding

    K.Ananthakumar, N.Jayanth, M.Satthiyaraju, and T. Arunnellaiappan

    16. Nano Particles Reinforcements Via Friction Stir Processing (FSP) 

    Harikishor Kumar, Rabindra Prasad, Parshant Kumar, and Lokasani Bhanuprakash

    17. Effect of Tool Geometry on Friction Stir Spot Welded Joints

    N. Jeyaprakash, Sundara Subramanian Karuppasamy, and Che-Hua Yang

    18. Wettability and Corrosion Resistance on Hydrophobic Steel Surfaces

    A. Vivek Anand, R. Arvind Singh, S. Jayalakshmi, M. Satyanarayana Gupta, Jaligama Yogesh, and Balakrishnan Deepanraj

    Biography

    Jeyaprakash Natarajan is an Associate Professor in School of Mechanical and Electrical Engineering, China University of Mining and Technology, Xuzhou City, China. He received his PhD in Production Engineering in 2018 from National Institute of Technology, Tiruchirappalli, India. Dr. Natarajan has published more than 75 peer-reviewed research articles, book chapters and two books titled Laser Surface Treatments for Tribological Application and Advances in Additive Manufacturing Processes in 2021. He teaches various postgraduate courses in automotive, mechanical, manufacturing and laser ultrasound, and conducts academic research and consultancy. He is serving as a reviewer for many reputed international journals. Also, he has completed four research projects in the field of additive manufacturing, surface engineering, tribology, laser cladding and corrosion etc. 

    Dr. K. Anton Savio Lewise is an Assistant Professor in Department of Aerospace Engineering, Karunya Institute of Technology and Sciences, Coimbatore, India. He received his PhD in Aeronautical Engineering in 2022 from Noorul Islam Centre for Higher Education, Kumaracoil, Tamilnadu, India. He has published more than 20 peer-reviewed research articles, book chapters, patents and conference proceedings. He teaches various undergraduate and postgraduate courses in aeronautical, aerospace, mechanical, manufacturing and conducts academic research and consultancy. Dr. Lewise is serving as a reviewer for many reputed international journals.